3rd Year Project: Semester 1
3rd Year Project: Semester 1
3rd Year Project: Semester 1
3rd Year Project: Semester 1
Repairability
Repairability
Repairability
Drill Chuck
Drill Chuck
Drill Chuck
Drill Chuck Instructions.
Drill Chuck Instructions.
Drill Chuck Instructions.
Instructions 1-4
Instructions 1-4
Quick and simple guide to replacing the drill chick
Quick and simple guide to replacing the drill chick




Instructions 5-8
Instructions 5-8
Step-by-step instruction on how to replace the drill chuck smootly
Step-by-step instruction on how to replace the drill chuck smootly
Instructions 9-12
Instructions 9-12
Effortless drill chuck change in seconds
Effortless drill chuck change in seconds


Drill Chuck Iteration.
Drill Chuck Iteration.
Drill Chuck Iteration.
Sketching.
Sketching.
Throughout the design process, multiple iterations of the drill chuck were explored to refine both form and function. Early sketches focused on understanding the existing mechanism and identifying areas for improvement. I got to experiment with proportions, surface detailing, and user interaction, leading to a final design that feels ergonomic, and visually dynamic while maintaining technical precision.
Throughout the design process, multiple iterations of the drill chuck were explored to refine both form and function. Early sketches focused on understanding the existing mechanism and identifying areas for improvement. I got to experiment with proportions, surface detailing, and user interaction, leading to a final design that feels ergonomic, and visually dynamic while maintaining technical precision.
Throughout the design process, multiple iterations of the drill chuck were explored to refine both form and function. Early sketches focused on understanding the existing mechanism and identifying areas for improvement. I got to experiment with proportions, surface detailing, and user interaction, leading to a final design that feels ergonomic, and visually dynamic while maintaining technical precision.
Throughout the design process, multiple iterations of the drill chuck were explored to refine both form and function. Early sketches focused on understanding the existing mechanism and identifying areas for improvement. I got to experiment with proportions, surface detailing, and user interaction, leading to a final design that feels ergonomic, and visually dynamic while maintaining technical precision.
Hotspot Mapping
Hotspot Mapping
Hotspot mapping was conducted during the disassembly of the original drill to identify key problem areas within its construction and assembly process. Each component was analysed in terms of accessibility, material use, functional relevance, and ease of disassembly. The mapping results revealed several high-impact “hotspots” - particularly around complex assemblies and material combinations - that contributed to inefficiency and difficulty in its repair. These insights directly informed the next stage of design iterations, guiding improvements in modularity, usability, and overall product sustainability.
Hotspot mapping was conducted during the disassembly of the original drill to identify key problem areas within its construction and assembly process. Each component was analysed in terms of accessibility, material use, functional relevance, and ease of disassembly. The mapping results revealed several high-impact “hotspots” - particularly around complex assemblies and material combinations - that contributed to inefficiency and difficulty in its repair. These insights directly informed the next stage of design iterations, guiding improvements in modularity, usability, and overall product sustainability.
Hotspot mapping was conducted during the disassembly of the original drill to identify key problem areas within its construction and assembly process. Each component was analysed in terms of accessibility, material use, functional relevance, and ease of disassembly. The mapping results revealed several high-impact “hotspots” - particularly around complex assemblies and material combinations - that contributed to inefficiency and difficulty in its repair. These insights directly informed the next stage of design iterations, guiding improvements in modularity, usability, and overall product sustainability.
Hotspot mapping was conducted during the disassembly of the original drill to identify key problem areas within its construction and assembly process. Each component was analysed in terms of accessibility, material use, functional relevance, and ease of disassembly. The mapping results revealed several high-impact “hotspots” - particularly around complex assemblies and material combinations - that contributed to inefficiency and difficulty in its repair. These insights directly informed the next stage of design iterations, guiding improvements in modularity, usability, and overall product sustainability.


Drill Disassembly Map
Drill Disassembly Map
A detailed disassembly map was created after taking apart the original drill to visualize the sequence of components and tools required, helping to identify complex assemblies and inefficiencies in the original design.
A detailed disassembly map was created after taking apart the original drill to visualize the sequence of components and tools required, helping to identify complex assemblies and inefficiencies in the original design.
A detailed disassembly map was created after taking apart the original drill to visualize the sequence of components and tools required, helping to identify complex assemblies and inefficiencies in the original design.



Drill Chuck Disassembly.
Drill Chuck Disassembly.
Drill Chuck Disassembly.
Component Breakdown
Component Breakdown
After disassembling the original drill, each component was laid out, identified, and categorized by material and weight.
After disassembling the original drill, each component was laid out, identified, and categorized by material and weight.
After disassembling the original drill, each component was laid out, identified, and categorized by material and weight.










































